Toyota Hilux Ln85 Workshop Manual
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Toyota Hilux Workshop Manual PDF 1997-2005
models:
Toyota Hilux
Toyota 4Runner
Toyota 4Runner Surf
Sixth generation (N140, N150, N160, N170)
years:
1997-2005
engines:
2.0 L I4
2.4 L I4
2.7 L I4
3.4 L V6
2.4 L D-4D turbo diesel
2.5 L D-4D turbo diesel
2.8 L diesel I4
3.0 L diesel I4
transmissions:
Automatic & Manual
item-format:
.PDF
Content example of Toyota Hilux Workshop Manual PDF
ENGINE MECHANICAL (5VZ-FE) – CYLINDER HEAD
Author0001: Date0001: 864
2002 4RUNNER (RM887U)
INSTALLATION
1. PLACE CYLINDER HEAD ON CYLINDER BLOCK
(a) Place 2 new cylinder head gaskets in position on the cylinder
block.
NOTICE:
Be careful of the installation direction.
(b) Place the 2 cylinder heads in position on the cylinder head
gaskets.
2. INSTALL 12 POINTED HEAD CYLINDER HEAD BOLTS
HINT:
0001 The cylinder head bolts are tightened in 2 progressive
steps (steps (b) and (d)).
0001 If any bolt is broken or deformed, replace it.
(a) Apply a light coat of engine oil on the threads and under
the heads of the cylinder head bolts.
(b) Install and uniformly tighten the cylinder head bolts on
each cylinder head, in several passes, in the sequence
shown, then repeat for the other side, as shown.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
If any of the cylinder head bolts does not meet the torque specification,
replace the cylinder head bolt.
(c) Mark the front of the cylinder head bolt head with paint.
(d) Retighten the cylinder head bolts by 90° in the numerical
order shown.
(e) Retighten the cylinder head bolts by an additional 90°.
(f) Check that the painted mark is now facing rearward.
3. INSTALL RECESSED HEAD CYLINDER HEAD BOLTS
(a) Apply a light coat of engine oil on the threads and under
the heads of the cylinder head bolts.
(b) Using an 8 mm hexagon wrench, install the cylinder head
bolt on each cylinder head, then repeat for the other side,
as shown.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(c) Connect the ground strap with the bolt.
Toyota Hilux Ln85 Workshop Manual Online
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