Perkins 2506c Series Generator Service Manual
- Series Name Generator
- Perkins 2506c Series Generator Service Manual 3rd Edition
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- Perkins 2506c Series Generator Service Manual Pdf
Perkins diesel engines 2000, Eagle, 2200, 2500, 2800 series, service, manual, operation, maintenance, part catalog. Perkins Engines Workshop Service Repair Manuals: Perkins 3.152 Series 3.152, D3.152, 3.1522, 3.1524, T3.1524 and D3.152M, 3HD46 Engines Service Repair Manual. Page 77 Refer to the Service Manual for the disassembly and assembly procedure. Note: Refer to the Service Manual or consult your Perkins distributor if any repair is needed or any replacement is needed. Page 78: Warranty Section This engine may be covered by an Emissions Warranty. General information Introduction This Workshop Manual has been written to provide assistance in the service and overhaul of Perkins New 1000 Series engines. For overhaul procedures the assumption is made that the engine is removed from the application. Part of our 2000 Series, the 6 cylinder Perkins® 2500 range is a powerful and robust family of engines designed to improve the performance and productivity of your machines. Whether you need an engine to power your off-highway applications or a unit for reliable and efficient electricity generation, the 2500 range delivers the power you need.
- Engine: Perkins
- Prime : 500kVA / 400 kW
- Standby : 550kVA / 440 kW
- Hz : 50Hz
- Voltage : 3 Phase
- Weatherproof Canopy
- Auto Start Controller
- Bunded Base Fuel Tank
- Available Open or with Weatherproof Canopy / Container
Series Name Generator
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SPG power generation system, providing optimum performance, reliability, and versatility for stationery standby, prime power, and continuous duty applications. All generator sets are prototype tested, factory build, and production tested.
- High quality, reliable and complete power unit
- Compact design
- Easy start and maintenance possibility
- Every generating set is subject to a comprehensive test program which includes full load testing, checking and provision of control and safety shut down functions testing
- Fully engineered with a wide range of options and accessories : Canopy, sound proof canopy and on-road trailer
ISO8528 - This generator set has been designed to meet ISO 8528 regulation.
ISO 9001 - This generator set is manufactured in facilities certified to ISO 9001.
This generator set is available with CE certification
Enclosed product is tested according to EU noise legislation 2000/14/EC
Dimensions and Weight
Open Type | ||
---|---|---|
Dimensions (LxWxH) | mm | 3430x1420x2187 |
Dry Weight | kg | 3900 |
Sound Attenuated Type | ||
Dimensions (LxWxH) | mm | 5022x1652x2475 |
Dry Weight | kg | 4895 |
Phase Rating, 50Hz, PF 0,8
Voltage | Standby Rating (ESP) | Prime Rating (PRP) | ||
---|---|---|---|---|
kVA | kW | kVA | kW | |
400/230 | 550 | 440 | 500 | 400 |
Standby Rating (ESP) : Continuous running at variable load for duration of an emergency. No overload is permitted on these ratings. In accordance with ISO 3046.
Prime Rating (PRP) : Continuous running at variable load for unlimited periods with 10% overload for 1 hour in any 12 hour period. In accordance with ISO 8528, ISO 3046.
Diesel Engine Specifications
Manufacturer | Perkins | ||
---|---|---|---|
Model | 2506C-E15TAG2 | ||
Engine Power Output at rated rpm | kWm | 495 | |
HP | 663.5 | ||
No. of Cylinders and Build | 6 In Line | ||
Engine Speed | rpm | 1500 | |
Aspiration and Cooling | Turbocharged and Air to Air Charge Cooling | ||
Total Displacement | L | 15 | |
Bore and Stroke | mm x mm | 137x171 | |
Compression Ratio | 16:1 | ||
Governor | ECM | ||
Fuel Consumption at full load | L/hr | 106 | |
Fuel Tank Capacity | Litre | Open : 870 / Canopy : 893 | |
Oil Capacity | Litre | 62 | |
Coolant Capacity | L | 58 | |
Radiator Cooling Air | m³ /min. | 722 | |
Air Intake - Engine | m³ /min. | 36.6 | |
Exhaust Gas Flow | m³ /min. | 98 |
- Heavy duty Perkins diesel engine
- Four stroke, water cooled, turbocharged and aftercooled
- Direct injection fuel system
- Electronic Governor system
- 12/24 V DC starter and charge alternator
- Replaceable fuel filter, oil filter and dry element air filter
- Cooling radiator and fan
- Starter battery (with lead acid) including Rack and Cables
- Flexible fuel connection hoses and manual oil sump drain valve
- Industrial capacity exhaust silencer and steel bellows
- Jacket water heater (automatic models)
- Operation manuals and circuit diagram documents
Alternator Specifications
Design | Brushless single bearing, revolving field/td> | |
---|---|---|
Stator | 2/3 pitch | |
Rotor | Single bearing, flexible disc | |
Insulation System | Class H | |
Standard Temperature Rise | 125 - 163°C Continuous | |
Exciter type | Self Excited | |
Phase Rotation | A (U), B (V), C (W) | |
Alternator Cooling | Direct drive centrifugal blower fan | |
AC Waveform Total Harmonic Distortion | No load <1.5% Non distorting balanced linear load < 5% | |
Telephone Influence Factor (TUF) | <50 per NEMA MG-1-22.43 | |
Telephone Harmonic Factor (THF) | <2% |
- Brushless single bearing system, flexible disc, 4 poles
- Insulation class H
- Standard degree of protection IP21 (IP22/IP23 is available)
- Self-exciting and self-regulating
- Impregnation with tropicalised epoxy varnish
- Solid state Automatic Voltage Regulator
- Stator winding with 2/3 pitch for improved harmonics
Optional Equipment
Engine
Oil Heater
Alternator
3/4 Pole Output Circuit Breaker
Anti-condensation heater
Perkins 2506c Series Generator Service Manual 3rd Edition
Panel
Charge ammeter
Transfer Switch 3 Pole
Transfer Switch 4 Pole
Earth Fault, single set
Accessories
Bulk fuel tank
Automatic filling system
Fuel-water separator filter
Low fuel level alarm
Residential silencer
Enclosure or sound proof canopy
Trailer
Manual oil drain pump
Tool kit for maintenance
Control supervision and protection panel is mounted on the genset base frame. The control panel is equipped as follows:
- 1. Auto Mains Failure Control Panel
- Generating set control AMF module DSE 7320
- Static battery charger
- Emergency stop push button
- 2. Power Outlet Terminal Board Mounted on the Gen-set Base Frame
- The module is used to monitor mains supply and starts and stops of a standby generating set
- Micro-processor based design
- Automatic control of main and generator contactors
- Monitors engine performance and AC power output LED alarm indication
- Front panel configuration of timers and alarm trip points
- CAN and magnetic pick-up versions(specify on ordering)
- 4 digital inputs/3 analogue inputs
- 6 outputs(4 configurable on Magnetic Pick-up, 6 configurable onCANbus version)
- Easy push button control STOP/RESET -MANUAL -AUTO -TEST –START
- Generator Volts (L-L / L-N)
- Engine oil pressure (PSI-Bar)
- Generator Ampere (L1,L2,L3)
- Engine temperature (°C&°F)
- Generator Frequency (Hz)
- Plant battery volts
- Engine hours run
- Mains Volts (Ph-Ph/Ph-N)
- Over and Under Speed
- Low and High Battery Volt
- Start and Stop Failure
- Charge fail
- Over Current
- Under / Over Generator Voltage
- Low Oil Pressure
- Emergency stop
- High engine temperature
- Mains available
- Generator available
- Mains on load
- Generator on load
- All canopy parts are designed with modular principles
- Without welding assembly
- Doors on each side
- All metal canopy parts are painted by electrostatic polyester powder pain
- Exhaust silencer is protected against environment influences
- Thermally insulated engine exhaust system
- Emergency stop push button is installed outside of the canopy
- Easy lifting and moving
- Easy maintenance and operation
Chassis
- The complete gen-set is mounted as whole on a heavy-duty fabricated, steel base frame
- Anti-vibration pads are fixed between the engine/ alternator feet and the base frame
- Base frame design incorporates an integral fuel tank (Up to 750 kVA)
- The generating set can be lifted or carefully pushed / pulled by the base frame
- Dial type fuel gauge and drain plug on the fuel tank
- Forklift pockets within base frame (up to 500kVA)
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Series Generator Wiki
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Perkins 2506c Series Generator Service Manual Pdf
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